Monday 10 April 2017

Statistical Process Control with Process Capability Analysis

Statistical Process Control

Statistical Process Control

Course "Statistical Process Control with Process Capability Analysis" has been pre-approved by RAPS as eligible for up to 12 credits towards a participant's RAC recertification upon full completion.

Description:
Statistical Process Control is an analytical decision making tool which allows you to see when a process is working correctly and when it is not. Variation is present in any process, deciding when the variation is natural and when it needs correction is the key to quality control.

Statistical Process Control (SPC) is a two-day "hands on" session by Daniel O'Leary - President, Ombu Enterprises, LLC , which will provide an understanding of variation and the associated statistical methods to effectively apply SPC to any process. This course is targeted at practitioners; the concepts and tools are presented during this course are particularly relevant to quality, manufacturing, design, strategic sourcing and operations. During this workshop, participants will learn how to analyze available data and describe a process in statistical terms; establishing an expected range of output performance, based on quantified patterns of variation, in order to both identify when fundamental process changes occur and execute effective process improvements. Participants will learn the SPC tools and techniques applied to identify control limits, understand expected process variation and interpret "out of control" signals in order to proactively take corrective action. Participants will also learn how data derived from SPC can be used to define process capability and how this information can be applied in product design.

Process capability analysis is used to adjust the process until virtually all of the product output meets the specifications. Once the process is operating in control, capability analysis attempts to answer the question: Is the output meeting specifications, or is the process capable? If it is not, can the process be adjusted to make it capable?

What is Process Capability?
1. Process capability is the long term execution level of the procedure after it has been brought under statistical control. In other words, process capability is the range over which the characteristic variety of the procedure occurs as dictated by the arrangement of basic causes.
2. Process capability is likewise the capacity of the blend of individuals, machine, techniques, material, and estimations to deliver an item that will reliably meet the outline prerequisites or client desire.

The capability analysis is carried out in the following steps:
·        Selects the process to be analysed and collection of data;
·        Identify specific limits according to which capability analysis will be evaluated;
·        Verify the process is under statistical control;
·        Analyse data distribution;
·        Estimate capability indices.

Measures of Process Capability Indices:
Cp, Cpl, Cpu, and Cpk are the four most normal and coordinated tried measures of process capability.
• Process capability indices measure how much your procedure produces yield that meets the client's detail.
• Process capability indices can be utilized successfully to abridge process capability data in an advantageous unit less framework.
• Cp and Cpk are quantitative expressions that represent the inconstancy of your procedure (its characteristic limits) with respect to its particular breaking points (client necessities).

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